Manufacturing
Production planning, quality control, and ERP for factories
Manufacturing is competing on the global stage while managing production on whiteboards and shift handovers on paper. Textile mills losing 3% to unexplained raw material variances. Pharmaceutical factories manually tracking batch records for DRAP inspections. Food processors with no real-time visibility into what is on the production floor versus in the finished goods warehouse.
AIoptimix has built manufacturing ERP systems for factories of all types: from garment manufacturers to pharmaceutical plants. We understand job order manufacturing, process manufacturing, and the regulatory documentation requirements of export-oriented factories.
- Production orders tracked on whiteboards with no connection to sales orders or material availability
- Raw material consumption estimated at month-end instead of tracked per batch
- Quality rejections recorded in notebooks with no trend analysis or corrective action system
- No real-time connection between what is being produced and what is in finished goods store
- Shift supervisors relying on verbal handover with no digital production record
- FBR and export documentation compiled manually from multiple paper sources
Software we build for Manufacturing
Production Planning
Job orders, bill of materials, production scheduling, and work order management connected to sales and inventory.
Raw Material Management
Goods receiving, batch tracking, per-job consumption, and variance reporting between standard and actual usage.
Quality Control
In-process inspection records, rejection analysis, non-conformance tracking, and CAPA management.
Inventory Management
Multi-warehouse stock with location-level tracking, FIFO, wastage recording, and inter-location transfers.
Dispatch and Logistics
Delivery challan generation, transport booking, customer tracking links, and dispatch reconciliation.
Production Costing
Real cost of production per job versus standard cost, machine efficiency, and management reporting.
How we deliver for Manufacturing businesses
Factory Floor Study
We walk your production floor and understand every stage, from raw material to dispatch.
Process Mapping
We map your bill of materials, production stages, and quality checkpoints before designing the system.
Phased Build
We start with the modules that give fastest ROI: typically production tracking and inventory.
Staff Training
Floor supervisors, quality staff, and warehouse managers trained on their specific modules.
Parallel Running
We run alongside existing systems for one production cycle to verify data accuracy before full cutover.
Services we use for this industry
We draw on one or several of our core services to deliver the right outcome for your business.
manufacturing business?
Free consultation. No commitment. We understand your industry before recommending anything.